Hauv Kev Tsim Kho Niaj Hnub Nyoog, Dimensional Accuracy Thiab Metallurgical Integrity yog Tsis yog-Qhov tseem ceeb ntawm kev sib tham. Peb Cov Kev Pabcuam Casting High Precision xa tawm Net-Shape Thiab Nyob ze-Net- Cov Cheebtsam Zoo Tshaj Plaws Los Ntawm Kev Ua Kom Zoo Tshaj Plaws Zoo Tshaj Plaws, Zoo Tshaj Plaws Zoo Tshaj Plaws, Thiab Zoo Tshaj Plaws Raws Li -Ntaus Nto Finishes Ua kom txo qis kev ua haujlwm tom qab Machining. Tawm ntawm cov xuab zeb los yog tuag Casting, Peb cov txheej txheem kev nqis peev Casting Harnesses Advanced Ceramic Plhaub Technologies Thiab Nqus Tsev- Pab Pouring Protocols kom txo tau qhov porosity, Oxidation, Thiab Thermal Distortion. Yog li ntawd, txhua qhov Precision Cast Cheebtsam -Txawm yog Destined rau Aerospace Actuation Systems, Medical Instrument Enclosures, Los yog Oilfield Valve Lub Cev Lub Cev-Ua raws li Cov Txheej Txheem Ua Haujlwm Zoo Tshaj Plaws. Los ntawm Fusing Ntau Xyoo Ntawm Metallurgical Mastery Nrog Tiag tiag -Lub Sijhawm Solidification Simulation, Peb Hloov Cov Geometries Intricate rau hauv cov khoom siv zoo, sib sib zog nqus, thiab kev lag luam zoo hlau daws, thaum tib lub sijhawm ua kom koj cov khoom siv saw hlau ua lub sij hawm thiab xyuas kom tsis txhob tawg cov ntaub ntawv traceability los ntawm Meltatch.
Cov yam ntxwv ntawm cov khoom
1.Txoj Kev Txaus Siab: Ua tiav ISO 8062 CT4-CT6 ntawm feem ntau cov geometries, nrog rau xaiv qhov chaw tuav rau CT3.
2.Surface Finish: Ra 1.6–3.2 μm as- nrum; kev xaiv kom ncav cuag Ra 0.8 ntawm tailored stucco txheej.
3.Wall Thinning: Tsawg kawg nyob phab ntsa 0.8 hli, nrog tswj taper kaum li qis li 0.5 degree.
4.Complexity Index: Kov cov cores sab hauv, undercuts, thiab serpentine cua txias cov kab uas tsis muaj weld kab.
5.Weight Range: 0.02 kg txog 85 kg ib thooj, los ntawm micro- cov khoom mus rau cov tsev nyob.
6.Lot-rau-Kev ruaj ntseg ntau: SPC-tswj shrinkage them nyiaj, kho ib qho alloy thiab geometry.
Khoom zoo
1. Shrinkage -Cov cuab yeej them nqi tsim nyog
Peb ntiav 3D optical scanning ua ke nrog cov software txhim khu kev qha simulation siab heev kom thim rov qab -xws li tus cwj pwm thermal contraction rau txhua qib alloy. Tsis yog siv qhov ntsuas qhov ntsuas tsis sib xws, peb cov cuab yeej suav nrog thaj chaw -cov duab geometric tshwj xeeb offsets- them nyiaj rau cov ntu hnyav thiab cov tav tav ntawm nws tus kheej raws li lawv qhov tshwj xeeb txias txias. Qhov kev tsim qauv ntse no ua rau nrawm nrawm ua ntej- tsab ntawv pom zoo, txav los ntawm kev sim thawj zaug mus rau kev tsim khoom- npaj siv tau nyob rau hauv ib feem ntawm lub sijhawm ib txwm.
2. Hauv -Kev Ua Haujlwm Hauv Tsev Thib Ob
Peb tuav tswj kom tiav tag nrho cov saw hlau ntau lawm los ntawm tsis muaj outsourcing tiav txheej txheem. Peb qhov chaw ua haujlwm tag nrho suav nrog kev kho cua sov (suav nrog cov tshuaj annealing, nag lossis daus hardening, thiab kev laus), precision CNC trimming, tswj xyuas lub tshuab ntsuas, thiab tag nrho cov suite ntawm tsis yog -kev kuaj kev puas tsuaj-radiography, fluorescent penetrant, thiab kuaj ultrasonic. Qhov kev sib koom ua ke no, ib qho - qauv qauv rau kev ua haujlwm siab precision castings tshem tawm cov ntoo khaub lig- cov neeg muag khoom sib koom ua ke lub fwj thiab tshem tawm qhov tsis meej pem hauv kev lav ris zoo.
3. Adaptive txheej txheem tswj
Txhua txheej txheej ceramic txheej tau soj ntsuam tas li ntawm slurry viscosity, lub sijhawm poob, thiab ziab chamber humidity. Thaum ambient ntau lawm hloov pauv, peb kaw - voj tswj system cia li recalibrate stucco particle daim ntawv thov kom tswj lub plhaub zoo ib yam. Cov ntaub ntawv no-tsav, tiag tiag- lub sijhawm hloov kho lub tswv yim lav tias koj qhov kev ua haujlwm siab tshaj plaws los ntawm thawj tus tsav ua haujlwm nthuav tawm cov yam ntxwv zoo ib yam thiab cov khoom siv hlau ua rau cov uas tsim nyob rau hauv tag nrho - nplai phiaj xwm- qhov kev lees paub tseem ceeb rau kev tswj hwm hnyav xws li aerospace thiab kev tsim khoom siv kho mob.
4. Tus nqi -Cov ntim tsawg npaum li cas
Peb tau tsim kho sai - hloov cov cuab yeej cuab yeej thiab cov txheej txheem rooj vag system architectures tshwj xeeb kom haum rau cov khoom me me khiav lag luam. Rau kev tsim qauv lossis kev tsav tsheb- ntsuas qhov ntsuas, peb muab cov cuab yeej muag muag uas siv cov qauv tsim cov khoom siv ntxiv, uas txo qis cov peev txheej siv nyiaj ntau dua piv rau cov cuab yeej siv tau yooj yim -tag nrho thaum khaws cia qhov zoo tib yam nruj tolerances xav tau los ntawm peb cov txheej txheem siab precision casting. Qhov no ua rau muaj kev lees paub -theem engineering ua tau yam tsis muaj peev nyiaj ntau dhau.
5. Metallurgical Integrity
Peb lub tshuab nqus tsev induction melting, ua ke nrog argon-shielded pouring kwj, zoo txo cov pa nkag thiab micro- suav nrog tsim los ntawm qhov pib ntawm lub voj voog yaj. Kev kuaj xyuas microstructural tsis tu ncua ua kom pom tseeb, cov qauv zoo ib yam thoob plaws cov qib stainless thiab superalloy, nrog kev ua tiav ntawm kev cuam tshuam carbide kev sib txuas nrog cov ciam teb. Cov txiaj ntsig castings qhia tau zoo heev tiv thaiv kev qaug zog thiab kev ntxhov siab thermal, txhais ua txuas ntxiv hauv - kev pab cuam lub neej thiab txo kev txij nkawm rau cov neeg siv kawg.
FAQ
Q: Koj ua li cas kom paub meej qhov tseeb ntawm cov hlau sib txawv?
A: Txhua alloy muaj qhov tshwj xeeb solidification shrinkage. Peb cov txheej txheem siab precision casting siv alloy- tshwj xeeb cov cuab yeej them nyiaj thiab simulates solidification qauv. Peb kuj ua 100% qhov ntsuas qhov ntsuas ntawm cov yam ntxwv tseem ceeb siv CMM lossis optical scanners.
Q: Koj puas tuaj yeem cam khwb cia undercuts lossis hauv xov?
A: Yog lawm- siv cov wax cores soluble los yog ceramic cores, peb tsim cov kab hauv thiab undercuts ncaj qha thaum lub sij hawm siab precision casting theem. Txawm li cas los xij, peb pom zoo tham txog xov geometry; peb feem ntau nrum lub qhov pilot thiab tiav - coj mus rhaub nws ncej-casting rau xov class 6H raug.
Q: Koj cov chaw muaj ntawv pov thawj dab tsi?
A: Peb qhov chaw tsim khoom yog ISO 9001: 2015, IATF 16949 (automotive), AS9100D (aerospace), thiab PED 2014/68 / EU pom zoo. Peb kuj tseem muaj kev tso cai Nadcap rau NDT thiab kev kho cua sov- tau tshuaj xyuas txhua xyoo los ntawm cov kws tshuaj ntsuam xyuas aerospace prime.
Q: Koj puas muab cov ntaub ntawv pov thawj kuaj?
A: Yog lawm. Txhua qhov cua sov yog nrog los ntawm daim ntawv pov thawj zeb xeem (MTC) thiab, raws li qhov kev thov, ib qho kev ywj pheej thib peb -ib tog kev xeem daim ntawv qhia txog cov tshuaj muaj pes tsawg leeg, txhua yam khoom (tensile, yield, elongation, hardness), thiab tsis yog - cov txiaj ntsig kev xeem puas.
Q: Cov kev kho saum npoo dab tsi koj muab tso rau tom qab-casting?
A: Peb muab passivation, electropolishing, anodizing (rau txhuas), micro-arc oxidation, Teflon txheej, zinc / npib tsib xee plating, thiab ceramic thermal barrier coatings -tag nrho siv nyob rau hauv - tsev nyob rau hauv kev tswj tej yam kev mob.
